✉ info@e-cont.co.uk ☎ +44 777 879 2989
Industrial Automation & Modernisation

Industrial Automation & Control Systems
Modernise Without a Million-Pound Project

We help manufacturers, logistics operators, and industrial facilities across the UK upgrade legacy PLCs, modernise SCADA and HMI systems, and build tailored software — with Siemens, Allen-Bradley, and multi-vendor expertise. No vendor lock-in.

Most Facilities Aren't Starting From Scratch

They're dealing with real, everyday challenges that large automation vendors overlook.

Aging PLC & control systems
🔍 Limited visibility of operations
🔌 Disconnected equipment & data
💰 Expensive, rigid automation quotes

Our Services

Practical, cost-effective solutions tailored to your operation — no oversized systems, no unnecessary complexity.

🔄

Legacy Machine & System Upgrades

PLC upgrades (Siemens S5 → S7 / TIA Portal, Allen-Bradley SLC → ControlLogix), SCADA modernisation, control panel refurbishment, legacy machine retrofits, and full system documentation. We migrate obsolete hardware to current platforms while preserving your proven process logic — minimising downtime and protecting your existing investment.

🏭

Industrial Automation

Step-by-step automation plans — conveyor integration, production line upgrades, robotic cell integration, sensor and variable-speed drive modernisation. We design phased rollouts that deliver measurable ROI at each stage — no large upfront investment required.

🧠

PLC, HMI & SCADA Programming

Custom PLC programming in Siemens TIA Portal, Allen-Bradley Studio 5000, and Omron platforms. Touchscreen HMI design, SCADA systems for full operational visibility, and remote fault diagnostics. We programme in Structured Text, Ladder, and Function Block Diagram.

📊

Data & Operational Visibility

PLC-to-database logging via OPC-UA and MQTT, real-time dashboards (Power BI / web-based), OEE tracking, and production analytics. Lightweight tools that connect your shop floor to management decision-making — without expensive MES platforms.

🔗

System Integration

Connect old and new equipment, bridge multi-vendor systems, and integrate APIs and databases to close gaps in your operations.

⚙️

Control Panel Design & Build

Custom control panel design, build, and wiring to BS EN 61439. From schematic design in EPLAN/AutoCAD through to on-site installation, testing, and commissioning — fully compliant with UK electrical standards.

🛠️

Commissioning & Troubleshooting

On-site commissioning support, PLC debugging and optimisation, emergency fault finding, and I/O testing. We diagnose issues fast — often remotely — to get your lines running again with minimal production loss.

🤝

Ongoing Support

Support contracts, remote and on-site assistance, regular system health checks, and continuous improvement planning.

Software & Digital Solutions

Lightweight, tailored software built for real operations — not bloated enterprise packages you'll never fully use.

📦

Tailored WMS

Lightweight warehouse management built around your workflow — inventory tracking, order flow, pick/pack processes — without the cost and complexity of enterprise WMS.

📈

Live Production Dashboards

Real-time OEE, line status, output tracking, and downtime monitoring — giving you full visibility of what's happening on the floor, right now.

🚚

Shipping & Dispatch Dashboards

Live dispatch tracking, shipment visibility, carrier integration, and delivery performance — so nothing leaves your site without a clear status.

💻

Custom PC Applications

Bespoke desktop and web apps for monitoring, data entry, reporting, and process control — small, focused tools that solve specific problems.

What We Do

We specialise in upgrading what you already have — step by step, without replacing everything at once.

  • ⬆️
    Upgrade
    Modernise legacy PLCs, machinery, and control systems
  • 🔗
    Integrate
    Connect disconnected machines, systems, and data
  • 🤖
    Automate
    Add automation where it delivers real, measurable value
  • 👁️
    Visualise
    Turn operational data into clear, actionable insights
No Large Upfront Cost Step-by-step automation plans

Why Choose Us

We work differently from large automation vendors — no corporate delays, no vendor lock-in, no one-size-fits-all solutions.

Fast & Flexible

No long corporate delays. We move quickly, adapt to your needs, and deliver results without unnecessary bureaucracy.

🔓

No Vendor Lock-In

You own your system, your code, and your data. We design solutions you can maintain and build on independently.

🏗️

Tailored to Your Site

Every solution is designed around your specific facility and equipment — not forced into a standard template.

🔧

Practical Experience

We work directly with real industrial systems — on the floor, not just on paper. Hands-on from day one.

Industries We Serve

We deliver automation and modernisation solutions across a wide range of sectors — adapting our approach to the specific standards, equipment, and challenges of each industry.

🏭

Manufacturing & Production

Production line automation, OEE tracking, quality control systems, and batch process upgrades for discrete and continuous manufacturing.

📦

Warehousing & Logistics

Conveyor control, sortation systems, tailored WMS, pick-to-light, and dispatch dashboard integration for 3PL and distribution centres.

🍔

Food & Beverage

Hygienic automation, recipe management, CIP control, traceability systems, and HACCP-compliant data logging for food processing lines.

💊

Pharmaceutical & Life Sciences

GMP-compliant automation, batch record systems, environmental monitoring, clean room controls, and 21 CFR Part 11 data integrity.

🔋

Energy & Utilities

SCADA upgrades for water treatment, power distribution monitoring, renewable energy integration, and telemetry system modernisation.

🚗

Automotive & Aerospace

Robotic cell integration, vision inspection systems, torque monitoring, and traceability solutions for high-precision assembly lines.

Is This Right For You?

We're a good fit if your business is:

  • Running a facility with legacy or aging control systems
  • Looking to modernise without a full-scale overhaul
  • Needing better visibility and control of operations
  • Managing sites with mixed or multi-vendor equipment
  • Wanting tailored software without enterprise price tags

Previous Projects

Custom industrial control panel design and build by e-cont
Design & Build

Industrial Control Panels

Advanced HMI touchscreen interface for industrial automation
Visualization

Advanced HMI Interfaces

Conveyor system and robotics modernisation project
Modernization

Industrial Automation

Let’s Take a Look at Your Operation

We'll identify quick wins, long-term improvements, and a clear path to modernisation — for any industry.